automated process control system

GORELTEX PLANT offers industrial automation solutions for the oil and gas, chemical, metallurgy, mining, maritime, and many other industries. We are capable of implementing explosion-proof, general-purpose, and maritime projects, as well as building a comprehensive system tailored to the customer's needs. We offer a full range of services for the design and implementation of automated control systems.

1. At the stage of forming requirements for the system, an inspection of the automation object is carried out, a justification for the creation of the automated control system is developed, and user requirements for the automated control system are formed.
2. Concept development includes studying the automation object, developing technical solution options, coordinating the developed solutions with the Customer, and selecting a solution for implementation.
3. The technical specifications are developed jointly with the Client. These specifications outline agreed-upon technical solutions, equipment requirements, scope of work, quality, and reliability, and outline the deadlines for completion.
4. Preliminary design. Preliminary technical solutions for the system and its components are developed during the preliminary design stage.
5. Technical design. Development of technical solutions for the system and its components, documentation development, and documentation development for the supply of equipment for the automated control system.
6. Working project. Development of working documentation, software development. Coordination of necessary technical solutions for preparing the facility for automation work.

Our in-house mechanical assembly shop allows us to perform a full range of work on assembling control cabinets and power cabinets, both according to our own designs and those of the customer.

The installation department works closely with the designers, allowing them to promptly correct any inaccuracies and make decisions to optimize design solutions. Experienced installers have been trained in electrical safety, occupational health and safety, working at height, fire safety, and industrial safety.

The visualization system is a crucial element of the automated control system, as it facilitates interaction between humans and the control system. Our programmers tackle the challenges of making the interface user-friendly, intuitive, organized, and uncluttered, yet providing all the necessary information.

GORELTEX engineers have experience developing a variety of systems. For the local HMI interface, we use Siemens and Weintek operator panels, and for the SCADA systems on the workstation, we use Siemens WinCC, Atomic Soft, and Simple-SCADA software.

Installation supervision is technical guidance and author supervision performed at each stage of installation, ensuring compliance with supplier requirements, resolving any technical issues that arise during work on equipment supplied by the supplier, and preparing and signing the necessary technical documentation.

supervision is the technical management of a set of works related to ensuring the operability of equipment within the framework of the supplier's supply, its fine-tuning, adjustment to prove the guaranteed technical and economic indicators within the framework of technical conditions and their standards, author's supervision of the implementation of pre-commissioning and commissioning operations, equipment testing, and its development at the customer's site in accordance with the supplier's documents.

Commissioning works (CW) - refers to work performed on installed equipment and consists of such main stages as preparation, implementation of individual tests and final testing of the equipment.

GORELTEX provides a full range of commissioning services, including testing, configuration, and testing of process equipment, automated process control systems (APCS), and electrical equipment.

System integration is based on partner components, ensuring hardware and software compatibility, highly reliable solutions, prompt technical support, and reduced project risk.

GORELTEX PLANT is the official partner and systems integrator of RegLab, a Russian manufacturer of REGUL controllers and a developer of software solutions for automated process control systems.

GORELTEX PLANT is also a system integrator for Custom Engineering and provides supply, engineering, implementation, and maintenance of equipment manufactured by A&T Technologies.